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Corner Profile Production Line, 6 Station Rollform with Geared Eco Press
(Servo Driven Hammer)
(AK 020-025)

ECO Corner Profile Rollform
PROMOTIONAL

Safe Work, Safe Workmanship

Service Services

Eco-Friendly

+A Electricity

Touch Screen

APPLICATION

6 ST

Station

2 kW

Servo-motor

Alpha Machinery Gypsum Corner Production Line

The Alpha Machinery gypsum corner production line operates at a maximum speed of 85 meters per minute with a 6-station rollform line, shaping sheet metal plates ranging from 0.20mm to 0.40mm. Once the design and production of the roller and cutting set suitable for the desired profile types are completed based on customer demands, the production of the desired profile can be carried out on the line.

Continuous hole and marking processes on the profile are performed in the geared press before the sheet metal enters the rollform. The rollform line stops to perform length cutting processes when the profile reaches the desired length, and profile production is carried out using the start-stop method.

In our standard machines, variations in rollform line elements can be applied according to customer demands and profile types. (The decoiler clamping action can be manual or hydraulic. The number of stations can be increased or decreased according to the profile shape and size. Different mold designs can be applied for the geared press according to the shape and number of marks and holes on the profile. The stacking table can also be modified to be semi-automatic or fully automatic depending on the length and shape of the profile to be produced

Corner Profile Production Line, 6 Station Rollform with Geared Eco Press (Servo Driven Hammer)
(AK 020-025)

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TECHNICIAL 

Alçı Köşe Rollform Eco Pres Teknik.jpg
Geared Eccentric Press
  • 2200 Kg force

  • 175 strokes/minute production speed

  • 5.5 kW geared braked motor

  • 4-sided column bearing

  • Fixed stroke length (24mm)

  • Delta automation software

Feeding Tunnel (with Sensors)
  •  Metal Algılama Sensörü

  •  İş güvenlik çit koruma

Double Decoiler
  • 500 kg coil sheet metal capacity

  • Coil outer diameter 1200mm (max.)

  • Coil inner diameter 508mm (min.)

  • Coil sheet width 350mm (max.)

  • Speed adjustable decoiling with geared motor

  • Safety fence guard

Pneumatic Clutch Servo Drive
  • 2 kW Delta Servo Motor

  • Pneumatic Clutch Cylinder

  • Adjustable Sheet Feeding Length

  • Height Adjustment for Sheet Entry

  • Metal Detection Sensor

Stacking Table
  • Profile stacking and storage

Feeding Tunnel (with Sensors)
  • Metal Detection Sensor

  • Safety fence guard

Rollform line
  • 6 station rollform roller station

  • 3 kW Motor

  • Adjustable roller axis

  • Bearing sheet entry positioning

  • Pneumatic length cutting unit

Machine Outputs

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W5.jpg
W3.jpg
W4.jpg
W1.jpg
W2.jpg

Machine Technical Specifications

  • Total Power: 18 kW

  • Voltage: 380 Volt (AC)

  • Frequency: 50 Hz / 60 Hz

  • Power Supply: 400V 3F+N+PE

  • Air Pressure: 6 psi

  • Control Panel and Automation: Delta & GMT

  • Motor Supplier: Yılmaz Motor ve Redüktör

  • Mold Material: Ç4140/2379

  • Hydraulic System: Galtec from Italy

  • Pneumatic System: Fusco

TECHNICIAL SPECIFICATIONS

Double Decoiler

  • 500 kg coil sheet metal capacity

  • Coil outer diameter 1200mm (max.)

  • Coil inner diameter 508mm (min.)

  • Coil sheet width 350mm (max.)

  • Speed adjustable decoiling with geared motor

  • Safety fence guard

Feeding Tunnel (with Sensors)

  • Metal Detection Sensor

  • Safety fence guard

Geared Eccentric Press

  • 2200 Kg force

  • 175 strokes/minute production speed

  • 5.5 kW geared braked motor

  • 4-sided column bearing

  • Fixed stroke length (24mm)

  • Delta automation software

Pneumatic Clutch Servo Drive

  • 2 kW Delta Servo Motor

  • Pneumatic Clutch Cylinder

  • Adjustable Sheet Feeding Length

  • Height Adjustment for Sheet Entry

  • Metal Detection Sensor

Stacking Table

  • Profile stacking and storage

Feeding Tunnel (with Sensors)

  • Metal Detection Sensor

  • Safety fence guard

Rollform Line

  • 6 station rollform roller station

  • 3 kW Motor

  • Adjustable roller axis

  • Bearing sheet entry positioning

  • Pneumatic length cutting unit

Machine Galery